HomeInterviewsManufacturersPowering India’s Vertical Growth Through Smart Engineering | Nayan Movaliya

Powering India’s Vertical Growth Through Smart Engineering | Nayan Movaliya

Q. India’s urban skylines are stretching faster than ever. How is gearless technology rewriting the rules for energy efficiency and design flexibility in modern developments?

India is witnessing unprecedented urban growth. As cities expand vertically, developers face two critical challenges: maximizing usable space and reducing operational costs. Gearless technology has emerged as a transformative solution that addresses both.

Unlike conventional geared systems, gearless elevator machines are compact, highly efficient, and ideal for Machine Room Less (MRL) applications. This allows architects and developers greater flexibility in building design while freeing up valuable space that can be utilized for residential, commercial, or amenity purposes.

From an energy standpoint, gearless machines can reduce power consumption by up to 40% compared to traditional systems. Lower energy usage not only reduces operating costs but also supports sustainability objectives. As urban buildings become taller and smarter, gearless technology is no longer an option—it is becoming the benchmark for modern vertical transportation.

At Tectronics, we see gearless technology as a key enabler of future-ready infrastructure that combines efficiency, performance, and intelligent design.

Q. With ESG and sustainability becoming critical for developers, what role do energy-efficient gearless machines play in creating greener buildings?

Sustainability is no longer a marketing initiative; it has become a business necessity. Investors, developers, and institutional stakeholders increasingly evaluate projects through Environmental, Social, and Governance (ESG) parameters.

Elevator systems are among the most frequently used components within a building and therefore significantly influence energy consumption throughout the building’s lifecycle. Gearless machines contribute directly to sustainability goals by consuming less electricity, eliminating gearbox oil, reducing maintenance requirements, and minimizing energy losses.

Efficient vertical transportation systems help developers improve building performance, support green building certifications, and reduce long-term carbon footprints. As the construction industry moves toward net-zero ambitions, energy-efficient gearless technology will play a crucial role in achieving those targets.

We believe sustainability and profitability can go hand in hand, and gearless technology is a perfect example of that balance.

Q. Power reliability remains a challenge across many regions. How are modern gearless machines engineered to deliver consistent performance under Indian operating conditions?

India presents unique operating conditions. Voltage fluctuations, inconsistent power quality, high temperatures, humidity, and varying load conditions require products that are robust and reliable.

At Tectronics, our engineering approach focuses on designing machines specifically for real-world conditions. Advanced electromagnetic design, precision manufacturing, high-performance braking systems, and optimized motor efficiency contribute to consistent operation and reliability.

The goal is not simply to manufacture a machine that performs well under ideal laboratory conditions but one that performs consistently throughout its lifecycle in diverse environments. By combining intelligent engineering with rigorous testing and quality control, we ensure that our products deliver dependable performance without increasing ownership costs.

Reliability is not a feature—it is the foundation of customer trust.

Q. Urban retrofit projects are rapidly growing in cities like Mumbai and Delhi. What opportunities and challenges do you see for gearless technology in modernization projects?

Retrofitting is one of the fastest-growing segments in the elevator industry. Older buildings often face challenges such as limited shaft dimensions, restricted overhead space, inadequate machine room availability, and aging infrastructure.

Traditional systems may require extensive structural modifications, which can significantly increase project costs. Compact gearless machines offer a practical solution because they occupy less space, generate lower noise levels, and place reduced loads on building structures.

Modernization projects provide an opportunity to improve efficiency, safety, ride comfort, and long-term reliability without major civil alterations. As Indian cities continue to redevelop existing infrastructure, gearless technology will play a vital role in upgrading older buildings to modern performance standards.

Q. User expectations around ride comfort, silence, and performance have evolved significantly. How is gearless technology improving the overall elevator experience?

Today’s users expect elevators to be fast, smooth, quiet, and reliable. Building occupants increasingly associate elevator performance with the overall quality of a property.

Gearless machines inherently provide smoother torque delivery, reduced vibration, lower acoustic noise, and more precise motion control. These advantages translate into a superior passenger experience, particularly in premium residential, commercial, hospitality, and healthcare projects.

At Tectronics, we focus not only on efficiency and durability but also on creating products that enhance user comfort. The future of vertical mobility is not simply about moving people between floors—it is about delivering a seamless and pleasant experience every day.

Q. Tectronics has emerged as one of India’s leading gearless elevator machine manufacturers within a decade. What has been the driving vision behind this journey?

From day one, our vision was clear: to build a world-class Indian brand capable of competing with global manufacturers in terms of quality, technology, and innovation.

When we started our journey in 2014, much of the advanced gearless technology used in India was imported. We believed India had the talent, engineering capability, and manufacturing potential to develop globally competitive products domestically.

Over the years, we have focused relentlessly on product quality, customer trust, technological advancement, and manufacturing excellence. This commitment has helped us establish Tectronics as one of India’s most respected names in gearless elevator machine manufacturing.

Our growth is not the result of shortterm strategies; it is the outcome of long-term commitment to engineering excellence.

Q. Tectronics is often seen as a strong example of the Make in India movement. How is the company contributing to India’s manufacturing transformation?

Make in India is more than a government initiative—it is a national opportunity.

At Tectronics, we believe India should not merely consume technology; it should create technology. Our focus has always been on designing, developing, and manufacturing worldclass gearless elevator machines within India.

By investing in research and development, advanced manufacturing infrastructure, local supply chains, and skilled workforce development, we are helping strengthen India’s industrial ecosystem.

Every machine manufactured at Tectronics represents a step toward reducing import dependency and increasing India’s position as a global manufacturing hub. We are proud to contribute to a future where Indian engineering is recognized and respected worldwide.

Q. Many industry experts consider Tectronics a game changer in the gearless elevator machine segment. What differentiates your approach from conventional manufacturers?

Our biggest differentiator is our engineering-first philosophy.

Rather than simply manufacturing products, we focus on developing solutions that address real-world customer challenges. Every product is designed with a balance of performance, reliability, efficiency, durability, and affordability.

We continuously invest in product development, quality systems, testing capabilities, manufacturing technologies, and customer support infrastructure. This commitment allows us to deliver products that meet global expectations while remaining practical for Indian markets.

Our objective is not just to sell machines; it is to create long-term value for customers and partners.

Q. Your upcoming 65,000+ sq. ft. manufacturing campus and 70-meter testing tower represent a major investment. What strategic role will these facilities play in the company’s future?

These projects represent one of the most significant milestones in Tectronics’ growth journey.

Our new 65,000+ sq. ft. manufacturing campus is being developed as a world-class production facility equipped with advanced automation, digital monitoring systems, precision engineering tools, and smart manufacturing capabilities.

Alongside this, we are constructing a 70-meter testing tower, which will be one of the most advanced testing infrastructures in India. This facility will not only support the testing and validation of gearless elevator machines, but will also enable testing of various elevator materials, components, and safety systems under real-world operating conditions.

Together, these investments will strengthen our R&D capabilities, accelerate innovation, improve quality standards, increase production efficiency, and support future product development.

We are not just building infrastructure—we are building the foundation for the next generation of elevator technology in India.

Q. With a planned production capacity of 48,000 machines annually, how do you envision Tectronics scaling both domestically and globally?

The future manufacturing campus has been designed with growth in mind. Our planned capacity of 48,000 machines per year in a single shift will position Tectronics among the largest gearless elevator machine manufacturers in India.

This scale will allow us to meet growing domestic demand while significantly expanding our export footprint. More importantly, it will enable us to maintain consistent quality standards while improving delivery capabilities and customer responsiveness.

Our vision is to establish Tectronics as a globally recognized brand that proudly represents Indian engineering excellence on the international stage.

Q. Export markets demand increasingly higher standards. How is global exposure influencing Tectronics’ product development and quality philosophy?

International markets expose manufacturers to some of the highest expectations in terms of performance, reliability, safety, and consistency.

Serving these markets requires continuous improvement in engineering, manufacturing processes, testing methodologies, and quality assurance systems. The knowledge gained from global exposure directly strengthens our domestic offerings as well.

At Tectronics, we view exports not merely as a business opportunity but as a platform for continuous learning and innovation.

Q. What core engineering principles guide Tectronics in balancing performance, durability, reliability, and affordability?

Our engineering philosophy is built around one principle: delivering maximum value over the entire lifecycle of the product.

Performance is important, but so are reliability, durability, energy efficiency, and ease of maintenance. We focus on achieving the optimal balance between these factors rather than optimizing one at the expense of another.

This approach ensures that customers receive products that not only perform exceptionally well on day one but continue to deliver value for many years.

Q. Looking beyond the major metros, what opportunities do you see emerging in Tier-2 and Tier-3 cities for advanced gearless technology?

Tier-2 and Tier-3 cities are becoming major growth centers for India’s construction and infrastructure sectors. Residential towers, hospitals, hotels, educational institutions, and commercial developments are growing rapidly in these markets.

Developers in these regions are increasingly seeking the same quality, efficiency, and reliability previously associated only with metropolitan projects. This creates tremendous opportunities for advanced gearless technology.

We believe the next wave of growth for the elevator industry will come from these emerging urban centers.

Q. What technological innovations do you believe will define the next decade of vertical mobility and elevator machine manufacturing?

The future will be driven by intelligent, connected, and highly efficient systems.

Technologies such as predictive diagnostics, AI-driven performance optimization, smart monitoring systems, advanced magnetic materials, regenerative energy solutions, and digital manufacturing will redefine industry standards.

Manufacturers that successfully combine innovation with reliability will lead the next phase of industry evolution.

Q. Looking ahead to 2035, what is your vision for Tectronics and India’s position in the global elevator technology industry?

By 2035, we envision India becoming one of the world’s leading centers for elevator technology and manufacturing.

For Tectronics, our goal is to be recognized globally as a benchmark for innovation, quality, and engineering excellence in gearless elevator machines. Through our world-class manufacturing campus, advanced testing tower, expanding product portfolio, and commitment to continuous innovation, we aim to contribute significantly to that transformation.

Our ambition is simple yet powerful— to build technologies in India that move the world.

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